Dairy Industry Solutions

 

Types of Facilities
Dairy

Cheese

Creamery
Milk

Ice Cream
Butter

Yogurt
Major Areas
Truck Unloading

Production & Filling Room Floors

CIP Rooms

Cooler Rooms Floors

Shipping Dock
Forklift Isle Ways Expansion Joints

Walls

Trenches & Sumps
Containment Dikes

Machinery Grouts & Adhesives

Repair Tile & Brick Floors

Re-Slope Floors
The product systems listed below are for guideline purposes.  Consult Atlas for product system verification based on specific project operating conditions.

 

Product Systems listed below are assumed for new construction or facility shut down conditions when the installation temperature is above 60oF (15oC).  For products to be installed at temperatures below 60oF (15oC) refer to the alternate LT (Low Temperature) formulation and or installation temperature table at the end of this section.

 

In general the operating conditions and concerns of these facilities are:

Floors are always wet – subjected to frequent spills and wash downs
Ambient air temperatures are cool, usually between 40oF (4oC) and 50oF (10oC)
Sanitization is a high priority to reduce potential of bacterial contamination
Requires an aesthetic appearance and easy to clean / sanitize floor system
·      Industry trends for Furnane floors are tile setters method of installation with 1/4” wide grout joints.  The complimentary mortar using the brick layers method with 1/8” wide mortar joints offers the identical corrosion resistant protection.

 

Truck Unloading

Subjected to frequent tractor / trailer traffic, impact from hose couplings, lactic acid, frequent wash downs.

·      Furnane Floor:

Red Furnane Setting Bed

Rezklad HP Grout (facilities using chlorinated or nitric based sanitizers)

Furathane Grout (facilities using caustic or sodium hydroxide sanitizers)

Pavers

Atlas VTF System
Atlas VTF Setting Bed

Vitrified Tile

VTF Novolac Grout

Rezklad E HP
Production & Filling Room Floors

Subject to lactic acids and frequent hot water with sanitizer wash downs.  Floors constantly wet and room temperatures cool.

 

·      Furnane Floor: Red Furnane Setting Bed

Rezklad HP Grout (facilities using chlorinated or nitric based sanitizers)

Furathane Grout (facilities using caustic or sodium hydroxide sanitizers)

Quarry Tile or Pavers

Atlas VTF System
Atlas VTF Setting Bed

Vitrified Tile

VTF Novolac Grout

Rezklad E HP
CIP Rooms

Clean In Place rooms are a central location and convergence of the milk piping system throughout the facility.  Chlorinated or nitric acid based sanitizers are introduced, and circulated through the pipelines.  Floors are subjected to the concentrated sanitizer and diluted sanitizers during draining of the lines.

·      Furnane Floor:

Red Furnane Setting Bed

Chemester Grout

Quarry Tile or Pavers

·      Atlas VTF System

Atlas VTF Setting Bed

Vitrified Tile (Waxed)

Chemester Grout

 

Cooler Storage Room Floors

Cooler rooms receive severe physical abuse from pallets, plastic / steel containers, pallet jacks, forklifts and steel or hard wheeled carts.  Frequently are large rooms adjacent to shipping dock.

·      Furnane Floor

Red Furnane Setting Bed

Rezklad HP Grout (facilities using chlorinated or nitric based sanitizers)

Alternate: Rezklad Water Washable Grout LT

Furathane Grout (facilities using caustic or sodium hydroxide sanitizers)

Pavers

·      Rezklad E HP

Installation temperatures between 45oF (7oC) and 85oF (29oC)

·      Rezklad E Flooring Compound LT

Installation temperatures between 34oF (1oC) and 60oF (16oC)

·      Rezklad Machinery Adhesive – Metal Plate Floors

 

Shipping Dock

Subjected to steel wheeled carts, forklift traffic

Rezklad E AP with Rezklad E Hi Build 90 slip resistant finish
Forklift Aisle Ways

·      Furnane Floor

·      Rezklad E-AP with Rezklad E Hi Build 90 (optional slip resistant finish)

·      Rezklad E Hi Build 90 with slip resistant finish

 

Expansion Joints

·      Ureklad Joint Sealant

 

Walls

Rezklad HP Mortar (structural glazed tile and ceramic tile)
Rezklad Wall Grout
Rezklad E Hi Build 90 (concrete)
Trenches and Sumps

Anchor-Lok
Chempruf 2211
Containment Curbs and Dikes

Furnane Floor with cove shapes for curbed areas
Chempruf 2211

Machinery Grouts & Adhesives

Grout / adhesives for bonding bearing plates, machinery bases and columns to floor substrates

Rezklad Machinery Grout

Rezklad Machinery Adhesive

Repair of Tile & Brick Floor Joints

Rezklad HP Grout

Re-Slope Floors

Rezklad A 3000

Installation Temperatures for Atlas Systems
Screen Shot 2015-08-28 at 4.27.30 PM

 

Dairy Industry Products

Red Furnane Setting Bed LT


Bond coat for brick and tile over Portland Cement concrete, sand cement, and latex or epoxy modified leveling bed Low temperature application available to 34°F (1°C) Download Datasheet

Ureklad Joint Sealant


CCM—Expansion Joints  

Rezklad E-HP


Epoxy novolac resin Apply to damp concrete Does not support bacteria growth Hydrochloric acid, phosphoric acid, 98% sulfuric acid, 30% nitric acid and 30% chromic acid Dilute organic acids, alkalies, organic solvents Low temperature application to 45°F (7°C) USDA certifiable Download Datasheet

Rezklad E-AP


  • Epoxy resin
  • Economical, all-purpose floor topping
  • Splash and spills of non-oxidizing acids, alkalies, salts, oils, food chemicals Hand or power trowel applied Download Datasheet

Rezklad E-Flooring Compound


  • Epoxy resin
  • Splash and spills of non-oxidizing acids, alkalies, salts, oils, food chemicals Low temperature application available to 34°F (1°C) Download Datasheet

Rezklad E-HiBuild 90


Epoxy resin, high solids Acids, alkalies, salts, oils, food chemicals Brush, roller or spray applied  10-125 mil thickness Apply over concrete, steel or polymer floor USDA certifiable Download Datasheet

Furnane Floors


floors-furnaneUsed by the food, beverage pharmaceutical and electronic industries for chemical and thermal resistance in combination with sanitary regulations and esthetics.
  • Direct bond system
  • Masonry Units are bonded to the substrate with Red Furnane Setting Bed
  • An Atlas Grout or Mortar is used to fill the joints
  • The system can be installed using either the Tilesetter's Method or the Bricklayers's Method

Furathane Grout


  • Furan resin
  • Caustic and acidic sanitizers
  • Resistant to 350°F (177°C)
  • ASTM C658, ANSI A118.5 compliant
  • USDA certifiable
Download Datasheet

Rezklad HP Grout


  • Epoxy novolac resin
  • Organic and inorganic acids and alkalies, solvents
  • Does not support bacteria growth
  • Water washable application
  • Low temperature application to 45°F (7°C)
  • ASTM C658, ANSI A118.3 compliant
  • USDA certifiable
Download Datasheet rezklad_banner

Rezklad Water Washable Grout


  • Epoxy resin
  • Dilute acids, alkalies, salts, many cleaning agents
  • Low temperature application available to 34°F (1°C)
  • ASTM C658, ANSI A118.3 compliant
  • USDA certifiable
Download Datasheet

Red Furnane Setting Bed


  • red_furnane_setting_bedBond coat for brick and tile over Portland Cement concrete
  • Sand cement
  • Latex or epoxy modified leveling bed
  • Low temperature application available to 34°F (1°C)
  • Vertical grade available
Download Datasheet

Rezklad Machinery Adhesive – Setting bed


  • rezkladBond coat to adhere equipment bases and metal plates to concrete or masonry substrates
  • Low temperature application available to 34°F (1°C)
Download Datasheet